2002 ford f150 xlt manual transfer case problems

No matter what you need for your ford f150s transfer case, from gaskets to control module, we have the replacement parts to get the power to the wheels. Read real discussions on thousands of topics and get your questions answered. Ive never driven it through water, other than normal missouri rain. When i got mine i just popped off the old hubs and slid the new ones on and i was done.

Ford f150 rebuilt transfer cases units ford f150 transfer. Cost to replace a 2002 ford explorer xlt transmission. Beyond great prices, we stock trusted brands manufacturing all types of transfer case parts products for your ford f150. It was used in early broncos from 1966 until 1977 and it was used in some ford pickups. Ford f150 owners have reported 27 problems related to transfer case under the power train category. Ford explorer transfer case problem part 2 youtube. Compare 2002 ford f150 transmission transfer case motor brands. The rear drive shaft between transfer case and rear differential is.

Manual transmission heritage 6 cylinder fits 9904 ford f150 pickup 11102 fits. Ford transfer case rebuilt replacementslatest upgrades 24. The speed at which 4x4 can be engaged depends on the vehicle. The other system is the 4x4 transfer case shift on the transmission tunnel hump. The transfer case shifter gets stuck with rust and corrosion and the shifter bracket can be broken trying to force it. Ford f150 buy with confidence, 90 day parts only warranty. Apdty 711022 transfer case shift motor fits 20042008 ford f150 or lincoln mark lt 4wheel drive 4wd pickup truck replaces 4l3z7g360ba, 5l3z7g360a, 8l3z7g360a 4.

A transfer case is a part of the drivetrain of four wheeldrive, allwheeldrive, and other multiple. Also please check out the statistics and reliability analysis of ford f150 based on all problems reported for the f150. I honestly do not know what is wrong with my 2004 f150 fx4. With chiltons online doityourself ford f150 repair manuals, you can view any years manual 247365 our 2002 ford f150 repair manuals include all the information you need to repair or service your 2002 f150, including diagnostic trouble codes, descriptions, probable causes. Page 2 2002 f150 workshop manual page 2 of 33 note. Get the best deals on manual transmission parts for ford f150 when you shop the largest online selection at. Aerostar, fs bronco, bronco ii, ranger, ranger sport, explorer, excursion, expedition, f100, f150, f250, and f300. I bought this 2002 truck new in 2003 with 27 miles on it. Proper preparation is a good way to make the experience more enjoyable for all involved. Fullsize ford truck transfer cases blue oval trucks. Pulling on a lever when stopped would engage the transfer case, and a halfturn at. It is drivers drop and it was available with a couple different low range ratios.

The shifter linkage bushings are not easily available and may be in the help. This is also why a transfer case that is not designed for onroad use will cause problems with. Ford explorer transfer case problems it still runs. I had some weird noises coming from underneath on my 02 xlt and mechanic said the transfer case was full of water. Sort out your ford f150s 4wd problems with our repair howtos and learn how to use your 4wd system correctly. How much fluid goes into a 2002 ford f150 transfer case.

Ford f150 transfer were cases utilized the following transfer case models. Ford truck transmission problems have frequently arisen in newer f. How to fix a stuck ford fseries transfer case shifter youtube. Operated by an electronic shifter, it went into and out of gear whenever asked. Part 2 of a 2 part series suggests some electrical troubleshooting ideas when a 2000 ford f150 fails to go into four wheel drive. For detailed instruction and other diagnostic methods using the scan tool, refer to the ngs tester manual and the powertrain controlemissions diagnosis pced manual. The most recently reported issues are listed below. All our 2002 ford f150 transfer case inventory come with a 1year warranty, free shipping and 30day money back guarantee. These quick tests should be used to diagnose the powertrain control module pcm and should be carried out in order. A 2003 f150 4x4 got problems with 4 wheel drive locking in and stay in drive shaft turning front wheels not. Common ford truck problems by year ford f150 issues. Since 1918, dorman products has supplied the automotive aftermarket with highquality replacement parts, hardware and fasteners. According to aamco, the most obvious sign of transfer case failure is the complete loss of fourwheel or allwheel drive. Learn how to keep the f150s 4wd in top shape with our technical articles here.

Ford f150 transfer case motor auto parts warehouse. Hey 99explorerfan, interesting you said that about the transfer case. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. The touch drive system is operated using an electric shift selector switch located on the instrument panel. Ford f150 problems in 2016 models also include engine problems. Ford f150 transfer case best transfer case parts for ford.

The worst complaints are transmission, body paint, and accessories interior problems. Sep 21, 2014 the transfer case shifter gets stuck with rust and corrosion and the shifter bracket can be broken trying to force it. Feb 14, 2011 if you really wanted to convert your hubs you would have to change your front axle along with steering knuckles, tie rods and pretty much your whole front end. Great condition 2002 ford f150 xlt 4dr supercrew 4wd styleside sb with 181k miles, automatic transmission cold ac clean title nice condition.

All our 2002 ford f150 pickup transfer case motor inventory come with a 1year warranty, free shipping and 30day money back guarantee. Find your 2002 ford f150 repair manual right now at chilton. The ford dana 20 transfer case is gear driven with a cast iron case. Fortunately, most of these issues are repairable by the typical owner. The car shook violently and my four wheel drive hasnt worked since. Ford explorer owners have reported 91 problems related to transfer case under the power train category. Some signs indicate that a transfer case is about to fail. This is the new integrated wheel ends needed for the repair replace both. The 2002 ford explorer has 28 nhtsa complaints for the power train. Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. These warning signs include grinding noises coming from the transfer case area, leaking, dark or low lubricant fluids and rough shifting between drive modes. Its alive hahaha 1994 ford f150 xl, i6, 4spd auto 2002 ford windstar sel, v6, sold and somewhat missed. How to fix a stuck ford fseries transfer case shifter. Now a manual transfer case requires quite a bit of work.

If youre in search of ford f150 transfer case parts aftermarket or oem parts, consider your search over. The bulk of ford f150s and f250s are equipped with automatic gear boxes that require little to no maintenance. Ford f150 owners have reported 26 problems related to transfer case under the power train category. Buy high quality used 2002 ford f150 transfer case cheap and fast. Bw4419, bw4418, bw4406, bw4416, bw56, bw45, and np208. Ford f150 transfer case best transfer case parts for. Check out free battery charging and engine diagnostic testing while you are in store. This webpage contains 2002 ford f 150 owners manual pdf used by ford garages, auto repair shops, ford dealerships and home mechanics. Buy high quality used 2002 ford f150 pickup transfer case motor cheap and fast. Transmission fluid low no leaks replace transfer case input seal ford f150 duration. My truck has been in the shop at both lincolnmercury and ford dealers here in huntsville. If you really wanted to convert your hubs you would have to change your front axle along with steering knuckles, tie rods and pretty much your whole front end. Just plur your ford f150 and year into the year make model selector above and when you search for a transfer case auto parts warehouse will only show you parts that fit your vehicle.

All of chiltons online content for the 2002 ford f150 is updated monthly, so youll have the most recent information on hand for any doityourself project. Ford transfer case rebuilt replacements rebuilt remanufactured transfer cases for ford motors vehicles including the following models. Ford motor company 2002 ford explorer owners guide. Complete manual transmissions for ford f150 for sale ebay. Ford f150 4wd with part time transfer case with borgwarner 4406 series transfer case with 2 speed transfer case 2002, transfer case input shaft seal by national. The ford explorer has a transfer case that can experience several possible problems. We have diagnostic walkthroughs and repair howtos that will keep your ford f150s gearbox humming smoothly. Transfer case electronic shift automatic transmission 0608 ford f150 pickup fits. View and download ford 2002 explorer owners manual online. This trucks borgwarner 4406 transfer case is another component that works very well. Ignoring these warnings can result in more dire problems. Ford has replaced its manually locking fronthub and fourwheel drive truck transfer case system with a pushbutton system that it calls touch drive.

Order your parts online or pick them up instore at your local advance auto parts. This is easy get someone to put your truck in 4x4 and roll. Its not often that youll need to use it in situations where theres pavement, but if you ever venture offroad, its a life. With this ford f150 workshop manual, you can perform every job that could be done by ford garages and mechanics from. Rigging transfer case motor f150 4x4 not working engaging. Direct tire and auto service explains that any of these warning signs. Rebuilt ford f150 transfer cases are available for model years 1980 through 2011 model years. How to troubleshoot the 4wheel drive on a ford f350 4x4. Symptoms of a bad transfer case manifest themselves differently depending on the extent of damage within this important driveline component.

For the 20152017 ford f150, common problems range from interior mishaps to issues with functional components. Fuses and relays changing the tires snowplowing passenger compartment fuse panel standard fuse amperage rating and color power distribution box vehicle symbol. I have a 98 ford explorer xlt sohc with transfercase problems. Ford f150 transmission problems, repair how tos fordtrucks. How to troubleshoot and fix f150 4x4 19972003 ford truck. Ford f150 top quality replacement transfer cases that will survive. Buy a 2002 ford f150 transfer case motor at discount prices.